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Semi-Automatic Dissolution Test With HPLC Analysis Dissolution HPLC On-/Offline System

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A Simple Way to HPLC Analysis

After the dissolution test* with the DT 950 and double filtration with the PVP 820 pump and the AFC 825, the medium is transferred to the HPLC sampler. There, it is first filled into a transfer block (PEEK block) and then distributed into appropriate vials. If required, the samples can be diluted for immediate analysis or cooled and temporarily stored against UV radiation for later analysis.

The HPLC analysis starts as soon as a sample is filled into the sampler's HPLC valve and a trigger signal is sent from Disso.NET to the HPLC device. The analysis and evaluation is carried out using the analysis software of the respective HPLC manufacturer on a separate PC. As the analysis times of the samples are defined in advance via the Disso.NET software, the sampler steadily passes the samples on to the HPLC device (even after the release has been completed). This means that the dissolution test with HPLC analysis can be carried out automatically and without an operator (e.g. even at night). After the HPLC analysis, the results are displayed on a separate PC.

Proven ERWEKA Quality Throughout Components

Full Dissolution Software Solution Disso.NET

The ERWEKA Disso.NET software is the perfect companion for ERWEKA's semi-automated dissolution HPLC On-/ Offline systems. The software takes full control and provides support for all test methods that can be used with the dissolution system with HPLC analysis.

Disso.NET helps with standard dissolution jobs, handles qualification tasks and provides control over every single function of the connected devices (e.g. DT, PVP and auto sampler). In addition, the software includes an easy-to-use method editor for convenient programming of dissolution methods (for maximum safety in the GMP environment). The Audit Trail also creates detailed logs of all events and time periods, allowing changes to be tracked at any time. After completion of the dissolution test, Disso.NET creates comprehensive reports (as PDF files or printouts) and can export all results in various formats (e.g. as XML files).

Reliable & Flexible Sample Collection HPLC Sampler

With the HPLC sampler, samples can be reliably and flexibly collected and stored for subsequent HPLC analysis. It excels with its mechanical precision and compact design. The open and modular instrument design also allows individual components to be replaced within a short time.

If required, the collected samples can be diluted or stored temporarily, cooled and UV-protected for later analysis. The HPLC sampler automatically detects the correct position of the injection syringe and thus ensures fast, reproducible sample injection into the vials. That way, possible mixing of the individual samples is avoided.

The autosampler is easily controlled by our ERWEKA Disso.NET software.

Media Replacement With Membrane Filters Automatic Filter Changer AFC 825

We recommend the implementation of a second filtration to avoid contamination or damage of the HPLC column due to particles, thus improving the accuracy of the HPLC analysis. In combination with the high-precision, practically maintenance-free PVP pump, we offer an additional device: the automated filter changer AFC 825.

The AFC 825 enables the automatic exchange of the used membrane filters (e. g. 0.45 μm, 1 μm) after each sampling or each test run. In addition, the media replacement can be conducted via the integrated bypass. As most of the filters are uni-directional - i.e. media is pumped in only one direction - the bypass prevents the media from being pressed back through the used membrane filters, thus avoiding the risk of filter damage.

The automated filter changer features a magazine with eight positions for membrane filters (max. 8x25 filters) and comes in two configurations:

  • AFC 825 with 12 valves for 6 stations
  • AFC 825 with 16 valves for 8 stations

Our HPLC Analysis Systems  Comprehensively Configurable

  • HPLC On-/ Offline Dissolution System with DT 950, PVP 820 pump and AFC 825 (recommended)
  • HPLC On-/Offline Dissolution System with DT 950, IPC 8 Pump and AFC 825
  • Optional: Connection of 2 DTs (including 2 x PVPs or IPCs) to an HPLC sampler with 2 transfer blocks (PEEK blocks)
  • Optional spectrophotometers: Shimadzu, Agilent, Waters
  • IQ / OQ / PV documents and services available

Please select a component to show the according technical data.

Dissolution Tester DT 950 Series 技术参数

重量42 kg
Dimensions (H x W x D)850 x 650 x 650 mm
Voltage115/230 V; 50/60 Hz
转速20-250 U/min
Vessel volume400 ml / 1000 ml / 2000 ml
界面1x RS-232, 2x USB, 2x Ethernet/RJ45
Test stations (DT 956)6 in 2 rows
Test stations (DT 957)7 in 2 rows
Test stations (DT 958)8 in 2 rows
USP methodsUSP 1 / USP 2 / USP 5 / USP 6
Fuses2 A
Protection classI/EN 61140
Protection typeIP 21/IEC 529
OperationTouchscreen 7", 800x480 Pixel
Sampling positionsHigh-head / Low-head / Cleaning mode
Ambient temperature during operation+10 °C to +30 °C (ambient temperature min. -5 °C below set temperature)
Storage & Transport temp.+5 °C to +40 °C
Relative humidity25-80 % non condensing

Dissolution Tester DT 9510 Series 技术参数

重量110 kg
Dimensions (H x W x D)850 x 1062 x 650 mm
Voltage115/230 V; 50/60 Hz
转速20-250 U/min
Vessel volume400 ml / 1000 ml / 2000 ml
界面1x RS-232, 2x USB, 2x Ethernet/RJ45
Test stations (DT 9512)12 in 2 rows
Test stations (DT 9513)13 in 2 rows
Test stations (DT 9514)14 in 2 rows
USP methodsUSP 1 / USP 2 / USP 5 / USP 6
Fuses2 A
Protection classI/EN 61140
Protection typeIP 21/IEC 529
OperationTouchscreen 7", 800x480 Pixel
Sampling positionsHigh-head / Low-head / Cleaning mode
Ambient temperature during operation+10 °C to +30 °C (ambient temperature min. -5 °C below set temperature)
Storage & Transport temp.+5 °C to +40 °C
Relative humidity25-80 % non condensing

PVP Pump x20 技术参数

重量28 kg (for PVP 1220/1420)
Dimensions (H x W x D)420 x 275 x 575 mm (for PVP 1220/1420)
Voltage115 V or 230 V, 50/60 Hz
Pump TypePVP 1220/1420 (for DT 9510)
Channels12 or 14 (for PVP 1220/1420)
Valves/
准确度+/- 0.5 ml
System compatibilityDT Online System, DT Offline System, DT On-/Offline System
BenefitsFiltration down to 0.22 μm with a flat membrane filtration. Particularly suitable for fully automatic dissolution systems.

IPC Pump 8/16 技术参数

Dimensions (H x W x D)125 x 145 x 220 mm
界面RS 232
Channels8 or 16
准确度25 ml +/− 5%
Media replacementStandard
Double filtration (optional)Only when first filtration with poroplast filters. No media replacement possible when double filtration.
Required type of sample collectorFRL 654 / 754 / 854
System compatibilityDT Offline / DT Online / DT On-/Offline
AdvantagesBasic pump possible with DT 950/9510, needs regular replacement of tubing

Automatic Filter Changer AFC 825 技术参数

Dimensions (H x W x D)610 mm x 215 mm (without filter refill) or 580 mm (with filter refill) x 200 mm (without valves) or 215 mm (with valves)
Voltage100-240 VAC +/- 10% / 50 and 60 Hz
界面RS 232
Fuses115 V / 250 V, 2 x 3.15 A
Filter requirements- Pore size: 0.22 μm, 0.45 μm, 0.70 μm, 1.0 μm, 10 μm
- Diameter: ≤ 30 mm for automation
Supported filters- PALL Membrane Filter ACRODISC
- Whatman Roby 25 syringe filters for robotic systems
Stations12 valves for 6 stations / 16 valves for 8 stations